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1929 Old Town 18' Canoe #96801 Restoration

Click on image for larger view.

 
 
 

Previous owner photo -Vermont


 
Previous owner photo -Vermont


 
Previous owner photo -Vermont


 

 
 
 

Previous owner photo -Vermont


 
Pat, Joe and a friend soap out the inside- Texas


 
Full resolution here shows how dark the 74 year old varnish is


 

 
 
 

start removing stem bands and the keel


 
74 years old. And 74 years of paint!


 
Outwale off


 

 
 
 

View of canvas rot


 
Untacking the stem


 
Looks very good


 

 
 
 

First stem band off


 
peels right off


 
Cedar looks good


 

 
 
 

The boys have the honor of removing the last of it


 
Pat, Joe and a pal - proud canoe workers!


 
Mice work from 1929


 

 
 
 

Trophy Skin


 
Clinching Iron from Roland


 
Texas in August: 100+F


 

 
 
 

Good view of my hammer blooms


 
Piece of RR track - a Texas clinching iron!


 
Klean Strip KS3 covered with saran wrap. I wasn't very good with the saran wrap


 

 
 
 

First pass at stripping that 74 year old varnish


 
That methylene chloride is going to freakin kill me


 
progress


 

 
 
 

half done (right side)


 
Finishing the lower half


 
I could not have done it without this. I used Bix water rinse stripper for the final pass


 

 
 
 

Application bucket left - brushed out gunk on the right


 
I think the Bix is just fine - less $$ than the KS3 and Bix is water rinse (pressure rinse is a better word)


 
Drying after pressure wash


 

 
 
 

Last half


 
last half other end


 
Close up of varnish free!


 

 
 
 

Dry view of stripped wood. Note floorboard suntan. Digital colour not as good as real life


 
sanding view


 
Half sanded using a foam sanding block from Home Depot - 100 grit


 

 
 
 

Underside of cane - perfect


 
cane is perfect- varnish has darkened


 
View of hammer blooms - boling water is next step


 

 
 
 

Someone who was very good in a clinch


 
view of bad rib tops


 
Tacks pretty easy to remove


 

 
 
 

top one inch of stem has rot


 
the extreme point of deck rot/ruined by stem band screw


 
2nd and 3rd from left will be scarfed


 

 
 
 

blurry skeletal shot


 
stem top shot


 
view of number 2 and 3 rib top rot


 

 
 
 

Rotted stem tip removed


 
scarfed cant ribs ready for new tips


 
deck out


 

 
 
 

scarfed cant ribs


 
view of deck rot


 
view of deck rot


 

 
 
 

new rib tops and screw map for deck


 
scarfed cant ribs


 
front view new stem top


 

 
 
 

decks with rotted tips cut off


 
New stem top - untrimmed - inwales will set on top of the stem


 
Clamps with saran wrap to prevent gluing the wrong parts!


 

 
 
 

Stem clamps


 
Scarfs complete


 
Inside view of #8 scarf


 

 
 
 

inside view of #2,3 scarfs


 
Trimmed stem


 
new deck tips - rough shaped


 

 
 
 

Custom designed, mil-spec plank scribing tool


 
Cutting plank


 
Perfect fit!


 

 
 
 

Scribing plank using inwale as a guide


 
Unpacking new outwales from Old Town - for varnishing the inside


 
MAS epoxy and West Marine thickeners


 

 
 
 

First coat of 50/50 mineral spirt/spar varnish


 
Another shot of first coat


 
First coat revealed 3 cracked ribs - now on order (unbent) from Old Town


 

 
 
 

Batten for bending new ribs #12,14,18


 
Batten


 
Ribs retrieved from neighbor's pool. wedges


 

 
 
 

Rack of Ribs


 
Rube Goldberg steamer


 
Helpers


 

 
 
 

Successful rib benders


 
Rib #14 new


 
Old and New


 

 
 
 

Setting #14 - note #18


 
#18 an #14 are stained and should blend with their first drink of varnish


 
View of Varnished interior


 

 
 
 

50/50 Linseed/turpentine on planking


 
Oiling Planking


 
Oiling Planking


 

 

About 3 coats using a foam brush